Mazda 323 (BG, 1989–1994) Full Workshop Manual
Mazda 323 (BG, 1989–1994) Protege Full Service & Repair Manual Free Download is a detailed guide to maintenance, repair and diagnostics of the Mazda 323 BG generation model.
Complete instructions for disassembling, repairing and assembling units and assemblies.
Detailed electrical diagrams (wiring diagrams) for diagnostics and repair of wiring.
Technical characteristics of all versions of Mazda 323 BG.
Recommendations for regular maintenance and replacement of consumables.
Diagnostics of typical faults and methods for their elimination.
Mazda 323 BG Engines:
1.3l (B3) — 73 hp
1.5l (B5) — 88 hp
1.6l (B6) — 105–120 hp
1.8l (BP) — 125 hp
1.8l turbo (BP-T) — 185 hp
1.7l diesel (PN) — 58
| Mazda 323 (1989-1994) Diesel engine Workshop Manual | Download |
| Mazda 323 BG, 1989-1994 General Information | Download |
| Mazda 323 BG, 1989-1994 Pre Delivery Inspection, Maintenance Services | Download |
| Mazda 323 BG, 1989-1994 Engine SOHC B6 BP | Download |
| Mazda 323 BG, 1989-1994 Engine DOHC BP | Download |
| Mazda 323 BG, 1989-1994 Lubrication System SOHC DOHC B6 BP | Download |
| Mazda 323 BG, 1989-1994 Cooling System | Download |
| Mazda 323 BG, 1989-1994 Fuel and Emission Control System | Download |
| Mazda 323 BG, 1989-1994 Engine Electrical System | Download |
| Mazda 323 BG, 1989-1994 Clutch | Download |
| Mazda 323 BG, 1989-1994 Manual Transaxle F5M-R | Download |
| Mazda 323 BG, 1989-1994 Manual Transaxle G5M-R | Download |
| Mazda 323 BG, 1989-1994 Front and Rear Axle | Download |
| Mazda 323 BG, 1989-1994 Steering System | Download |
| Mazda 323 BG, 1989-1994 Braking System | Download |
| Mazda 323 BG, 1989-1994 Wheels and Tires | Download |
| Mazda 323 BG, 1989-1994 Suspension | Download |
| Mazda 323 BG, 1989-1994 Body | Download |
| Mazda 323 BG, 1989-1994 Body Electrical System | Download |
| Mazda 323 BG, 1989-1994 Heater and Air Conditioner System | Download |
| Mazda 323 BG, 1989-1994 Technical Data | Download |
| Mazda 323 BG, 1989-1994 Special Tools | Download |
| Mazda 323 BG, 1989-1994 Parts Index | Download |
Mazda 323 BG, 1989-1994 Typical problems
The Mazda 323 BG (1989–1994) is a reliable car of its time, but with age this model can develop typical problems. Below are the main faults that you should pay attention to:
1. Body and corrosion problems
Causes: Insufficient anti-corrosion treatment, especially in the places where the arches, sills and underbody are attached.
Symptoms: Rust on the doors, arches and in the area of the wheel arches.
Solution: Regularly check the body and treat with anti-corrosion agents.
2. Electrical faults
Causes: Aging wiring and connectors.
Corrosion of contacts.
Symptoms: Problems with lighting, electric windows, ignition switch.
Solution: Cleaning the contacts, replacing damaged wires and connectors.
3. Engine problems
B3 (1.3 l): Loss of power due to wear of piston rings.
B5 (1.5 l): Oil leaks through the valve cover gasket.
BP (1.8 l): Increased oil consumption.
Solution: Replace seals, gaskets, overhaul the engine if necessary.
4. Cooling system
Causes: Leaks from the radiator or hoses.
Faulty thermostat.
Symptoms: Engine overheating, coolant leak.
Solution: Regularly check the coolant level, replace the thermostat and hoses.
5. Suspension and steering
Causes: Worn bushings, shock absorbers, ball joints.
Symptoms: Knocking in the suspension, instability of the car on the road.
Solution: Replace worn suspension parts.
6. Gearbox problems
Manual transmission: Worn synchronizers, difficult gear shifting.
Automatic transmission: Oil leaks, jerks when shifting gears.
Solution: Regularly change transmission oil, repair or replace gearbox parts.
7. Brake system
Causes: Wear of brake pads and discs.
Brake fluid leak.
Symptoms: Deterioration of braking efficiency, extraneous sounds when braking.
Solution: Replace pads, discs, check the tightness of the brake system.
8. Problems with the fuel system
Causes: Clogged fuel filter or injectors.
Symptoms: Poor dynamics, jerks during acceleration.
Solution: Clean injectors, replace filter.
9. Clutch wear
Causes: Aging components or aggressive driving style.
Symptoms: Clutch slippage, difficult gear shifting.
Solution: Replace clutch kit.